MACHINERY
GEARWORKS owns and operates a broad portfolio of machinery and equipment, in which considerable funds have been invested over the last few years. We offer free production capacities of machines used for custom machine manufacture. The most frequently used machines are listed below.
AMONG OTHERS, OUR MACHINERY PORTFOLIO INCLUDES THE FOLLOWING:
- Gear hobbing machines (CNC and classic)
- Gear shaping machines (classic)
- CNC gear grinding machines
- CNC measuring centre for gears
- Multi-axis CNC machining centres
- Horizontal milling machines and boring machines (CNC and classic)
- Vertical lathes (CNC and classic)
- Horizontal lathes (CNC and classic)
- Grinding machines (centre grinding for holes and surface grinding)
- Heat treatment furnaces
Overview of our main machines
GLEASON PFAUTER P4000
- CNC gear hobbing machine
- Max. module 35 mm, max. workpiece diameter 4200 mm
DEPO XPERT H1212
- Seven-axis CNC milling centre
- Manufacture of bevel gears, worm gears, bearing cages, …
- Milling spindle speed up to 16,000 rpm
- Possibility of finishing hardened surfaces
- Max. workpiece diameter 3000 mm
PFAUTER P800G a P2000G
- CNC gear grinding machines
- Degree of gear accuracy up to IT 4, roughness Ra 0.8
- Max. workpiece diameter: 2000 mm
SCHIESS RFW 10 a RFW 16
- Hobbing machines for large pinion shafts
- Spur, helical and double-helical gearing
- Max. shaft length up to 6300 mm
- Max. 30 mm module (with special cutters up to 80 mm)
- Max. diameter up to 1800 mm
CNC TURNING-MILLING CENTRES
- Mazak INTEGREX e-420HS II–five-axis centre
- HWACHEON Hi-Tech 850L YMC–four-axis centre
- Possibility of turning and milling on one machine
- Max. machined length 3500 mm
- Max. machined diameter 1050 mm
- Maximum workpiece weight 4000 kg
HORIZONTAL MILLING MACHINES AND BORING MACHINES
- FUQ 150 V/14
- WFT 13 CNC Fermat
- W130, W160
- Conventional as well as CNC machines
- Machining up to dimensions 1500 x 2000 x 13,000 mm
VERTICAL TURNING LATHES
- SK 12, SK 16
- SKP 2500 CNC
- SK 40
- Conventional as well as CNC machines
- Max. turning diameter 4200 mm, max. height 1600 mm
HEAT TREATMENT
- Carburizing, hardening, tempering, annealing
- Max. dimensions for cementing and hardening: diameter 3450 mm, height 2000 mm
- Max. dimensions for annealing: 5000 x 3000 x 2400 mm